Main Structure, Hardware Configuration and Functional Features of the Instrument

◾ Adopts a structural layout with a centered measuring unit for easy gear installation. The main body of the equipment uses a natural marble base and linear guideways.

◾ Software allows setting of measurement speed and meshing rotation direction.

◾ The measurement cycle time is adjustable from 2 to 18 seconds per piece.

◾ Adopts an electric drive system for automatic tooth indexing.

◾ Automatically cleans workpieces and master gears with brushes and air guns during the measurement process.

◾ Quickly identifies the positions of gear burrs and collision damages, rotates them to face the operator for online maintenance; the detection range for collision damage errors is greater than 0.01 mm.

◾ Identifies whether the gear is clamped via an induction system and automatically activates the measurement system.

◾ Displays measurement results via the display screen.

◾ Performs statistical analysis on measurement results and calculates SPC (Statistical Process Control).

◾ Equips the computer with a dust-proof and oil-mist-proof chassis and adds protective devices at the air vents according to on-site operating environments to extend the service life of the computer.

◾ Reinforces the instrument protective cover to prevent oil contamination from entering the motor and grating, which could affect their service life.

◾ Use precision motors and gratings to automatically perform measurements of center distance, common normal length (Wk), and span measurement (M),and add a tolerance input interface for center distance, common normal length, and span measurement for qualification judgment (with prominent out-of-tolerance alerts in addition to displaying out-of-tolerance values in red on the interface).

◾ Adds a dual control system with both a control panel and a foot pedal switch.

◾ The same equipment is capable of inspecting both shaft gears and disk gears

◾ Zhuolang Gear Double-Mesh Integrated Measuring Instrument Embedded Software V1.0 system is a user-friendly man-machine software running on the Windows 10 system, facilitating future software upgrades and maintenance. It has independent intellectual property rights and a software copyright certificate.

◾ Automatically calculates the center distance based on input basic gear parameters (number of teeth, module, pressure angle, addendum modification coefficient, etc.); supports both automatic and manual selection of error amplification ratio.

◾ Features fully automatic control of instrument measurement actions, data acquisition, error compensation, error evaluation of measurement results, and measurement result output.

◾ Product changeover time ≤ 2 minutes.

◾ Repeat measurement setting reduces the time for repeated clamping of the same gear and improves efficiency; (selectable on the main operation interface without exiting the software system settings).

◾ Error correction and compensation function for master gears.

◾ Equipped with an industrial computer.